Wilkinson Coutts & Matthews Integrity Training

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PRESSURE TEST QUIZ
HERE’S THEANSWERS

Qu1. Pressure testing of ASME pipework

According to ASME B31.3 terminology, a pressure test using water at 1.5 x MAWP is called a;

  1. Proof test
  2. Sensitive leak test
  3. Hydraulic test
  4. Hydrostatic leak test

Answer (d) .General point from B31.3 terminology

Qu2. Test pressures

What pressure would be used for a B31.3 hydrostatic leak test on pipework with a design (MAWP) pressure of 500 psi and a maximum design temperature of 800 degF

  1. It can vary, but definitely less than 500psi
  2. 650 psi
  3. 750 psi
  4. Greater than 750 psi

Answer (d) .Hydrotests (called a leak test under B31.3) use the S ratio so for 700DegF the pressure would be higher than 500 x 1.5

Qu3. Code-specified test pressures

Test pressures listed in ASME pressure equipment codes are

  1. Minimum pressures allowed for the test
  2. Maximum pressures allowed for the test
  3. Allowed a +/- 3% tolerance
  4. Allowed a +/- 10% tolerance

Answer (a) .This is the general principle. Note that there may also be maximums listed for safety purposed

Qu 4: Testing of storage tanks

What is the duration of a full hydrostatic test on a large above-ground cylindrical storage tank?

  1. 4 hours
  2. 8 hours
  3. 24 hours
  4. 48 hours

Answer (c) .API 653.

Qu5. Pressure testing temperature

The chances of brittle fracture during hydrostatic testing of a pressure equipment component are minimised by performing the test at what temperature?

  1. Below MDMT
  2. Above the grain transformation temperature
  3. Above the FATT transition temperature – Above the Ductile-Brittle (Charpy) transition temperature as determined by FATT test. Transformation test is a red herring…related to Normalising.  Testing below MDMT will increase the risk of brittle fracture.
  4. Below the FATT transition temperature

Answer (c) .Above the Ductile-Brittle (Charpy) transition temperature as determined by FATT test. Transformation test is a red herring…related to Normalising.  Testing below MDMT will increase the risk of brittle fracture


5-MINUTE COACHING

Pressure testing

Pressure testing is not a complete test for integrity but provides an important check for leakage and gross design errors. It is equally undesirable to either over-pressurise or under-pressurise a component. The type and test pressures used for pressure testing are specified by construction and post-construction codes. Terminology and test pressures vary between codes and components so can be a little confusing.

See our short slide presentation covering this topic

Pressuse Testing presentation

Matthews Masterclass